Meltio Engine Integration Kit for Industrial Robots

Transform Your Robot Arm into a Metal 3D Printing Powerhouse
The Meltio Engine Integration Kit for Industrial Robots is a cutting-edge solution that turns any robotic arm into a versatile metal 3D printing system. Designed for large-scale and complex manufacturing needs, this integration kit eliminates traditional size constraints, enabling you to print, repair, clad, and add features with precision and ease.

Whether you’re working on intricate geometries, repairing critical components, or producing large-scale parts, the Meltio Engine delivers unparalleled capabilities for industrial applications. With compatibility across major robot brands like ABB, Kuka, Fanuc, Yaskawa, and Siemens, it’s the ultimate tool for innovation and efficiency.

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Key Benefits

• Large-Scale Capabilities
  Achieve metal 3D printing on an expansive scale, limited only by your robot’s motion system. Ideal for large parts and intricate designs.
• Geometry Freedom
  Print highly complex parts with infinite degrees of freedom, breaking past the limitations of traditional manufacturing.
• Cladding and Repair
  Extend the life cycle of critical components with precision cladding and cost-effective repairs, even for parts that are no longer in production.
• Seamless Integration
  Compatible with a wide range of robot arms and interfaces, allowing effortless integration into your existing systems.

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Technical Specifications

Meltio Engine Blue Integration Kit

• Laser System: 1000W 9 x 450 nm direct diode lasers (Blue Laser for superior absorption and material compatibility)
• Printhead: Robot-mounted, weighing 20.5 to 23 kg
• Printhead Dimensions: 262 x 272 x 572 mm
• Control Unit: Wall-mounted, air-cooled (80.5 kg), with a 27″ HMI screen
• Cooling: Water-cooled deposition head with an included chiller
• Print Envelope: Dependent on robot reach
• Process Control: Melt Pool Camera and closed-loop wire modulation

Meltio Engine IR Integration Kit

• Laser System: 1200W 6 x 976 nm infrared direct diode lasers
• Printhead: Robot-mounted, weighing 15.5 kg
• Printhead Dimensions: 230 x 310 x 710 mm
• Control Unit: Floor-mounted, air-cooled (125 kg), with a 27″ HMI screen
• Cooling: Water-cooled control unit and deposition head with an included chiller
• Print Envelope: Dependent on robot reach
• Process Control: Closed-loop wire modulation

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Applications

• Rotary Screw Compressor
  • Material: SS316L
  • Size: 75 x 75 x 230 mm
  • Weight: 3 kg
  • Print Time: 21h 16′

• Pipe Manifold
  • Material: SS316L
  • Size: 205 x 360 x 473 mm
  • Weight: 5 kg
  • Print Time: 21h 23′

• Spherical Tank
  • Material: SS316L
  • Size: 500 Ø mm
  • Weight: 30 kg
  • Print Time: 6h 26′

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Innovative Software: Meltio Space

Meltio Space software revolutionizes robotic additive manufacturing with its intuitive design and compatibility with major robotic systems. Even without prior robotics expertise, users can quickly adopt and maximize the benefits of this groundbreaking technology.

Discover the Future of Manufacturing
Take your robotic systems to the next level with the Meltio Engine Integration Kit for Industrial Robots. Contact Technical Training Aids today to learn how this innovative solution can transform your manufacturing capabilities.